Industrial Chain and Sprocket Manufacturer
Industrial Chains and Sprockets Customized Services
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Industrial Chain and Sprocket Customization Expert
As one of the world's leading suppliers of industrial power transmission system solutions, we are not only a manufacturing expert in sprocket factories, but also a leader in industrial power transmission system solutions. Our story begins with the manufacturing of chains. Relying on our powerful sprocket factory, we have successfully expanded the series of products for sprocket matching transmission parts, including chains, gears, racks, pulleys, taper sleeves, couplings, etc. to provide unparalleled Supply chain integration and innovative solutions.From raw materials to delivery, we are committed to meeting your needs and exceeding your expectations. Whether your manufacturing project requires complete design, prototyping, pre-production and production services, we will work with your team to help you achieve your production goals quickly and efficiently.
Why Us?
Pay Attention to Product Quality
Rich Manufacturing Experience
Quick Response
Perfect Communication from Quote to Delivery
Very Knowledgeable About Our Industry
Competitive Delivery Time
How to Custom Roller Chain
- 1
Accurate Specification Requirements:
Determine precise specification requirements, including chain length, number of links, chain shaft diameter, roller diameter, etc. Make sure all sizes and specifications meet specific application requirements.
- 2
Material Selection:
Select appropriate materials according to the application environment and working conditions. Different working environments may require different materials, such as stainless steel, alloy steel, etc., to ensure corrosion resistance and wear resistance.
- 3
Strength and Load Requirements:
Determine the strength and load requirements of the roller chain. This includes the chain's load-bearing capacity, tensile strength, etc. to ensure that the chain can withstand the required load under actual working conditions.
- 4
Lubrication Requirements:
Determine lubrication methods and requirements according to working conditions. Some applications may require special lubrication, such as high-temperature resistant lubrication for high-temperature environments, or self-lubricating designs for unlubricated conditions.
- 5
Special Environmental Factors:
Consider special working environment factors, such as high temperature, corrosive liquids, high-speed movement, etc. Adjust material selection and design solutions based on these factors to ensure that the chain can still work properly in special environments.
- 6
Customized Accessories and Accessories:
If necessary, consider customizing accessories and accessories, such as specially shaped connecting plates, customized roller shapes, etc., to adapt to specific mechanical structures or movement methods.
How to Custom Sprockets
- 1
Material Selection:
The choice of material is crucial for the industrial sprocket's performance and longevity. Steel is often used due to its high strength and durability, stainless steel is preferred in environments where corrosion resistance is essential, and aluminum offers lightweight and corrosion resistance.
- 2
Pitch and Size:
Single pitch sprockets are standard and suitable for most applications. However, for applications such as long-distance drives or conveyor systems, double pitch sprockets are used. In cases where specific chain compatibility is required, custom pitch sizes can be designed to meet exact specifications.
- 3
Bore and Hub Configurations:
A plain/pilot bore is a simple option, providing a basic hole without any additional features. In contrast, a finished bore includes keyways, set screws, and sometimes a taper-lock bore, allowing for easy and secure installation. Depending on the application, sprockets can be designed with or without hubs, with hubbed sprockets providing extra stability and alignment.
- 4
Teeth Profile and Quantity:
Customizing the number of teeth allows for precise control over these parameters, ensuring that the sprocket meets the specific operational requirements. This customization can also include designing the teeth profile to match specific chain types or drive systems.
- 5
Surface Treatment:
Heat treatment is a common process that increases the hardness and wear resistance of the sprocket teeth, making them more durable under heavy load conditions. Additionally, coatings such as zinc plating or black oxide can be applied to provide extra corrosion resistance, ensuring the sprocket withstands harsh environments.
- 6
Special Features:
Quick Disconnect (QD) sprockets allow for easy removal and replacement without dismantling the entire drive system, which is particularly useful in maintenance-heavy environments. For higher power transmission, multiple strand sprockets can be designed to work with multi-strand roller chains.
How to Custom Gear
- 1
Gear Types:
Spur Gears are ideal for straightforward, high-efficiency motion. Helical Gears offer smoother and quieter operation, suitable for high-speed applications. Worm Gears are best for precise motion control and right-angle configurations.
- 2
Material Selection:
The choice of materials for custom gears is crucial in determining their performance and longevity. Metals like steel and stainless steel are typically selected for high-strength applications, providing the necessary durability and resistance to wear.
- 3
Customized Features:
Customization in gears often revolves around specific technical requirements. The number and size of teeth on a gear can be precisely engineered to achieve the desired speed ratio and torque. Additionally, custom bore sizes and keyways are essential for ensuring that the gear fits perfectly onto the shaft. Surface treatments like heat treatment or coating further enhance the durability of the gear.
- 4
Special Applications:
Gears intended for specialized applications may require additional customization. For example, in operations where extreme temperatures are a factor, gears can be made from materials that offer high or low-temperature resistance.
- 5
Custom Dimensions:
Gears can be manufactured in a wide range of diameters, widths, and pitches, allowing them to be tailored to fit specific machinery and operational requirements. Additionally, for more complex machinery, gears with multiple strands can be designed to handle higher loads, ensuring that the gear system remains robust.
- 6
Specialty Gears:
For heavy-duty industrial applications, flame-cut gears represent a specialized option that offers precise manufacturing to meet the exact specifications required by engineering-class chains and conveyor systems.
How to Custom Belt Pulley
- 1
Pulley Type:
Depending on your application, you can choose between V-belt pulleys, timing belt pulleys, or flat belt pulleys. V-belt pulleys are commonly used in high-torque applications, while timing belt pulleys are preferred for precision synchronization. Flat belt pulleys are typically used in light-duty applications where smooth operation is needed.
- 2
Teeth and Grooves:
For timing and V-belt pulleys, the number of teeth or grooves can be customized to achieve the desired speed ratio and belt engagement. The pitch, width, and profile of the teeth or grooves are also customizable to match the belt specifications.
- 3
Bores and Hub Styles:
You can customize the bore size and shape, including options like keyways, splines, or hex bores, to match your shaft specifications. The hub size and style can also be tailored to your needs, whether you require a standard hub, taper-lock, or QD bushing style.
- 4
Material Selection:
The material of the pulley is crucial for its performance and durability. Common materials include steel, aluminum, and cast iron. Steel is strong and durable, suitable for heavy-duty applications. Aluminum offers a good balance between strength and weight, making it ideal for high-speed applications. Cast iron is often used for its excellent wear resistance.
- 5
Surface Finish and Coating:
Depending on the operating environment, you may need special surface treatments or coatings. Options include anodizing, plating, or applying a wear-resistant coating to enhance corrosion resistance or reduce friction.
- 6
Special Features:
You can request additional features such as lightweight designs, quick-change shaft/hub mounting options, or extra reinforcement for high-stress environments.
Customized
Tell Us Your Needs
We do not see ourselves as a supplier but rather as a business partner, working together with our customers to provide added value throughout the supply chain and beyond. We offer customization services, inventory management, engineer calls, training and competitor repair/replacement programs, as well as a range of reliability services through our Customer Collaborative Field Service Program.
- Minimum order quantity (MOQ)
- Explore optional special packaging, including individual packaging and labeling, for an additional fee
- Some of our products are prefabricated in large quantities, and they are in stock and ready for shipment.
Quick Quote
Fill out the form below to email us and a customer service representative will respond shortly.
- Roller Chain
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- Sprocket
- Attachment Chain
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At CTS, we are committed to providing our customers with the highest quality custom transmission solutions.
Our manufacturing follows strict quality standards and our experienced team is dedicated to delivering products that meet your exact specifications. We also provide responsive customer service to ensure your needs are met promptly and efficiently.
Ask The Experts
Having trouble finding the product you need? Send us an email with your question or message, and we'll quickly respond with tailored solutions. We're eager to hear from you! Expect top-notch precision, reliability, efficiency, and performance. Let's redefine excellence together.
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